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Pepper Belly Pete Chili in a bowl, garnished with cheese and cilantro

Pepper Belly Pete Chili Recipe (Authentic Copycat Version)

Mealoras
Hearty, smoky Pepper Belly Pete Chili with ground beef, sausage, jalapeños, and beans—perfect for cozy family meals
Prep Time 20 minutes
Cook Time 1 hour 30 minutes
Total Time 1 hour 50 minutes
Course Main Course
Servings 6

Ingredients
  

  • 3 lbs fresh ground chuck – use high-quality beef for best flavor
  • 1 lb hot breakfast sausage – do not drain fat; it adds richness
  • 1 large onion diced
  • 3 –4 fresh jalapeños chopped (adjust for spice preference)
  • 3 cloves garlic minced
  • 44 oz diced tomatoes canned or fresh
  • 44 oz tomato sauce – smooth base for the chili
  • 4 oz Hatch green chiles – adds smoky depth
  • 6 oz tomato paste – thickens and enriches flavor
  • 3 oz Williams chili mix – signature seasoning blend

Instructions
 

Step 1: Brown the Ground Beef

  • In a large pot over medium heat, add the 3 pounds of fresh ground chuck. Cook until fully browned, breaking it apart with a spoon as it cooks. Browning the meat first locks in flavor and ensures the chili has a hearty base. Once browned, remove the beef from the pot and set aside.

Step 2: Cook the Sausage

  • Add 1 pound of hot breakfast sausage to the same pot. Do not drain the fat, as it adds richness and flavor to the chili. Cook until browned and slightly crisped for an added texture contrast.

Step 3: Sauté Aromatics

  • Next, add the diced onion, chopped jalapeños, and minced garlic. Sauté until the onion becomes translucent and fragrant. This step releases the natural sugars in the vegetables and develops the base flavor for the chili.

Step 4: Add Tomato & Chili Base

  • Stir in 44 oz diced tomatoes, 44 oz tomato sauce, 4 oz Hatch green chiles, 6 oz tomato paste, and 3 oz Williams chili mix. Mix well to combine all ingredients. The tomato paste adds thickness, while the chili mix brings the signature Pepper Belly Pete flavor.

Step 5: Return the Ground Beef

  • Return the browned ground chuck to the pot. Cover with a lid and let the chili simmer gently for 1 hour over low to medium heat. This slow simmer allows the flavors to meld, producing a rich, deep flavor.

Step 6: Add the Beans

  • After an hour, stir in 3 cans of Bush’s Best Chili Magic (medium campfire style) beans. Mix thoroughly to ensure the beans are evenly distributed throughout the chili.

Step 7: Final Simmer

  • Allow the chili to simmer uncovered for another 30 minutes. This helps the chili thicken naturally and lets the flavors fully integrate. The chili should have a rich, slightly thick texture that coats a spoon perfectly.

Step 8: Serve & Enjoy

  • Taste and adjust the seasoning if needed. Serve hot with toppings such as shredded cheese, sour cream, diced onions, fresh cilantro, or avocado. For a classic experience, pair the chili with cornbread or tortilla chips.

Notes

  • Don’t drain the sausage fat—it adds flavor and richness.
  • Adjust jalapeños to control the spice level.
  • Simmer chili slowly for deeper, richer flavors.
  • Leftovers reheat beautifully and can be repurposed in tacos, nachos, or chili bowls.
  • Freeze in airtight containers for up to 3 months for meal prep convenience.